On the equivalence of strong formulations for capacitated multi-level lot sizing problems with setup times

Several mixed integer programming formulations have been proposed for modeling capacitated multi-level lot sizing problems with setup times. These formulations include the so-called facility location formulation, the shortest route formulation, and the inventory and lot sizing formulation with (l,S) inequalities. In this paper, we demonstrate the equivalence of these formulations when the integrality requirement is relaxed for any subset of binary setup decision variables. This equivalence has significant implications for decomposition-based methods since same optimal solution values are obtained no matter which formulation is used. In particular, we discuss the relax-and-fix method, a decomposition-based heuristic used for the efficient solution of hard lot sizing problems. Computational tests allow us to compare the effectiveness of different formulations using benchmark problems. The choice of formulation directly affects the required computational effort, and our results therefore provide guidelines on choosing an effective formulation during the development of heuristic-based solution procedures

Valid Inequalities for Two-Period Relaxations of Big-Bucket Lot-Sizing Problems: Zero Setup Case

In this paper, we investigate two-period subproblems for big-bucket lot-sizing problems, which have shown a great potential for obtaining strong bounds. In particular, we investigate the special case of zero setup times and identify two important mixed integer sets representing relaxations of these subproblems. We analyze the polyhedral structure of these sets, deriving several families of valid inequalities and presenting their facet-defining conditions. We then extend these inequalities in a novel fashion to the original space of two-period subproblems, and also propose a new family of valid inequalities in the original space. In order to investigate the true strength of the proposed inequalities, we propose and implement exact separation algorithms, which are computationally tested over a broad range of test problems. In addition, we develop a heuristic framework for separation, in order to extend computational tests to larger instances. These computational experiments indicate the proposed inequalities can be indeed very effective improving lower bounds substantially

Mixed integer programming in production planning with backlogging and setup carryover : modeling and algorithms

This paper proposes a mixed integer programming formulation for modeling the capacitated multi-level lot sizing problem with both backlogging and setup carryover. Based on the model formulation, a progressive time-oriented decomposition heuristic framework is then proposed, where improvement and construction heuristics are effectively combined, therefore efficiently avoiding the weaknesses associated with the one-time decisions made by other classical time-oriented decomposition algorithms. Computational results show that the proposed optimization framework provides competitive solutions within a reasonable time

A computational analysis of lower bounds for big bucket production planning problems

In this paper, we analyze a variety of approaches to obtain lower bounds for multi-level production planning problems with big bucket capacities, i.e., problems in which multiple items compete for the same resources. We give an extensive survey of both known and new methods, and also establish relationships between some of these methods that, to our knowledge, have not been presented before. As will be highlighted, understanding the substructures of difficult problems provide crucial insights on why these problems are hard to solve, and this is addressed by a thorough analysis in the paper. We conclude with computational results on a variety of widely used test sets, and a discussion of future research

A Computational Analysis of Lower Bounds for Big Bucket Production Planning Problems

In this paper, we analyze a variety of approaches to obtain lower bounds for multilevel production planning problems with big bucket capacities, i.e., problems in which multiple items compete for the same resources. We give an extensive survey of both known and new methods, and also establish relationships between some of these methods that, to our knowledge, have not been presented before. As will be highlighted, understanding the substructures of difficult problems provide valuable insights on why these problems are hard to solve. We conclude with computational results from widely used test sets and discussion of future research

Dynamic lot sizing with stochastic demand timing

International audienc

Robust formulations for economic lot-sizing problem with remanufacturing

In this paper, we consider a lot-sizing problem with the remanufacturing option under parameter uncertainties imposed on demands and returns. Remanufacturing has recently been a fast growing area of interest for many researchers due to increasing awareness on reducing waste in production environments, and in particular studies involving remanufacturing and parameter uncertainties simultaneously are very scarce in the literature. We first present a min-max decomposition approach for this problem, where decision maker’s problem and adversarial problem are treated iteratively. Then, we propose two novel extended reformulations for the decision maker’s problem, addressing some of the computational challenges. An original aspect of the reformulations is that they are applied only to the latest scenario added to the decision maker’s problem. Then, we present an extensive computational analysis, which provides a detailed comparison of the three formulations and evaluates the impact of key problem parameters. We conclude that the proposed extended reformulations outperform the standard formulation for a majority of the instances. We also provide insights on the impact of the problem parameters on the computational performance.publishe

A Decomposition Algorithm for Robust Lot Sizing Problem with Remanufacturing Option

In this paper, we propose a decomposition procedure for constructing robust optimal production plans for reverse inventory systems. Our method is motivated by the need of overcoming the excessive computational time requirements, as well as the inaccuracies caused by imprecise representations of problem parameters. The method is based on a min-max formulation that avoids the excessive conservatism of the dualization technique employed by Wei et al. (2011). We perform a computational study using our decomposition framework on several classes of computer generated test instances and we report our experience. Bienstock and Özbay (2008) computed optimal base stock levels for the traditional lot sizing problem when the production cost is linear and we extend this work here by considering return inventories and setup costs for production. We use the approach of Bertsimas and Sim (2004) to model the uncertainties in the input